Lean Six Sigma Green Belt

Introduction of Lean Six Sigma :

• What is Six Sigma & Lean ?
• History of Six Sigma and Lean
• Philosophy of Six Sigma
• Key Business Drivers
• Statistical concept behind Six Sigma

Lean Principles :

• Kaizen
• Poka Yoke
• 5S
• Seven wastes
• VA & NVA

Define Phase :

• Validate Business Opportunity
• Build Effective Team
•  Define customer requirements
• Sources of Project Ideas
• Project selection methods
• Voice of Customer
• Finalize the CTQs
• Project Charter
• Project Definition Tools
• Team Roles and Responsibilities
• Project Scoping with SIPOC
• Brainstorming Tools
• Key Process Indicators (KPI’s)
• Define Phase QUIZ

Measure Phase :

• Determine what to measure
• Measurement Systems Analysis ( MSA )
• Determine Process Performance
• Baseline Performance
• XY Diagram
• Sampling Technique & Tool
• Data Type & Data Collection Plan
•  MSA Case  studies
• Gage R&R
• DPMO & Sigma calculation tool
• Basic Statistics ( Mean, Median, Mode , Standard Deviation )
• Process Capability analysis
• Minitab Statistical software – Introductions
• Measure Phase QUIZ

Analyse Phase :

• Analyze Potential root causes
• Identifying X’s using Cause & Effect Diagram analysis
• Conduct sources of variation studies
• Finding Critical X’s using Graphical Techniques like Pareto’s analysis, Box plots
• Failure Mode and Effects Analysis (FMEA)
• Relationship between variables (Scatter, Correlation and Regression Analysis)
• Multi-Vari Studies
• Process capability study
•  Hypothesis Testing
• Test of means, Variances and proportions ( t-Tests, ANOVA, Chi-square)
• Workshop : Quality Tools using Minitab software
• Analyse Phase QUIZ

Improve Phase :

• Generate improvement ideas (Brainstorming, Creative Thinking, Benchmarking)
•  Evaluate and select solutions

• Comparing alternative solutions
•  Introduction to design of Experiments
• Improve Phase QUIZ

Control Phase :

• Develop and execute pilot plan
•  Plan and implement solution
• Implement process control
• Integrate processes
• Statistical Process Control ( IMR, Xbar-R, C, U, P, NP Charts )
• Mistake proofing
• Creating Control Plan & Documentation

Green Belt Training Final Assessment